Renewable energy

Fuse-link technology for a sustainable energy future

Expertise in the energy transition from the very start

Protection technologies for volatile networks

Process coverage from generation through toconsumption

Proven in solar, wind,hydro,geothermal andbiomass

Intro

Protection for the power grids of the future

The energy transition is fundamentally changing our energy systems. Wind and solar power plants generate electricity in a decentralized and variable manner, and not always when it is needed. At the same time, electricity consumption is rising due to heat pumps, electric vehicles and digitalization. Battery storage systems and smart grids balance out peak demand and ensure a reliable supply.

Safety and stability for modern energy systems

  • Protection against overload and short circuits
  • For high currents and dynamic load cycles
  • Protection for decentralized and volatile energy generation
  • Prevention of damage and total failure

The changing energy supply landscape – new requirements for protection

To meet the growing demand, electricity generation is being further expanded, with renewable energy sources playing a key role.

High currents, complex load changes and new grid structures place particular demands on safety and reliability. Fuse-links protect installations, storage facilities and grids from overloads and short circuits, minimize damage and prevent total failures – and form the backbone of a stable energy system.

As an experienced manufacturer of fuse-links and accessories, SIBA GmbH is your expert partner for fuse-link technology. With decades of experience, extensive consulting services and partnerships with major customers, SIBA delivers reliable, high-quality solutions for secure and stable energy systems.

Are you planning projects for future energy supply?

Put your trust in the expertise of SIBA GmbH.

In Focus

Ready for DC – in partnership with the ODCA

The Open Direct Current Alliance (ODCA) brings together industry, academia and research to advance direct current grids as a key technology for a resource-efficient and carbon-neutral industry worldwide.

As part of the ODCA, SIBA contributes its expertise in fuse technology and supports safe, standardized and market-ready DC solutions.

  • Energy Storage, Photovoltaics & Wind Energy
  • Industry & Industrial DC Applications
  • Power Electronics & DC Switchgear
  • Short-Circuit and Overload Protection 

The benefits of direct current technology for an efficient and sustainable energy future

Direct current technology offers significant advantages in terms of energy distribution and utilization, thereby making an important contribution to the energy transition by supporting a stable, flexible and resource-protecting energy supply:

  • Resource efficiency
  • Reduced energy consumption
  • Direct integration of sustainable energy
  • Improved system availability
  • Reduced feed-in power

Simply contact usAC 800V catalog

Full-area protection for semiconductors – with gS (gRL)

Our gS (gRL) fuse-links combine the best of both worlds: proven line protection (gG) and particularly fast short circuit protection for semiconductors (aR). This ensures reliable protection for both the supply line and the connected power electronics – all in a single component. At rated voltage and also in the event of overvoltages within the tolerance range, the protection is provided by a combination of overload and short-circuit protection.

Thanks to their innovative fusible conductor design, gS (gRL) fuse-links offer high cycle stability. Developed even before the relevant standards were established, they demonstrate SIBA’s long-standing expertise in the field of semiconductor protection.

gS (gRL) type fuse-links are designed for rated voltages of up to 800V DC and are tested in accordance with IEC 60269-4. They can easily withstand short-term overvoltages of up to 880V DC and continue to safely interrupt short circuit currents within the tolerance range at the specified overvoltages. 

Expanded range
New to the range: our expanded gS (gRL) range for 800V DC – available in sizes: 

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2020937

2020937

    Size:
    NH00
    Rated current:
    35A - 125A
2055634

2055634

    Size:
    NH1
    Rated current:
    32A - 160A
2055734

2055734

    Size:
    NH2
    Rated current:
    160A - 250A
No image available

2056834

    Size:
    NH3
    Rated current:
    200A - 400A
5025006

5025006

    Dimensions:
    22x65
    Rated current:
    20A - 80A

In focus

Smart grids as the key to the energy transition – properly protected

The European energy transition and the goal of achieving climate neutrality by 2050 present the electricity grid with new challenges: 

  • Increasing demand for electricity
  • Volatile generation via renewable energy sources  
  • A wide range of new consumers such as electric vehicles and heat pumps 

To meet these requirements we need not only a massive expansion of the grid, but also its intelligent modernization – the so-called smart grid. 

A smart grid is a digitalized electricity network that collects and processes information in real time.

Measurement, control and communication technology enables a dynamic balance between generation, consumption and storage. This allows renewable energy to be effectively integrated and bottlenecks to be avoided.

The role of the smart grid in grid expansion 
  • Integration of renewable energy:
    Smart grids balance out fluctuations and ensure that wind and solar power are fed efficiently into the grid.
  • Load management:
    Flexible consumers can be controlled to reduce peak loads and prevent grid overloads.
  • Transparency and automation:
    Real-time data improves security of supply and makes it easier to diagnose faults.

The importance of fuse-links in the smart grid

Even in a digitalized network, standard protective devices such as high- and low-voltage fuse-links remain essential. However, their role is changing, and the use of numerous digital components will also require an increasing number of device protection solutions:

  • Basic protection provided by high-voltage, low-voltage and ULTRA rapid® remains in place and continues to grow: They quickly and reliably isolate faulty network components – which forms the basis of grid stability.
  • Integration of miniature fuse-links into digital systems such as smart metering devices and digital gateways: Designed to protect end devices and components against overcurrent, short circuit and thermal overload.
  • Selectivity in the smart grid: When combined with intelligent control systems, only the affected section of the grid is disconnected – thereby minimizing power cuts.

Smart grids are the control hub of the energy transition: They transform a standard electricity grid into a flexible, transparent and resilient system. Fuse-links remain the indispensable ‘first line of defence’ – to be supplemented by digital functions in the future. When used in conjunction, smart grids and modern protection technology enable safe, efficient and climate-neutral grid operation.

Find out more about smart grids

Insights & inspiration

The new role of the household in the energy transition

Renewable energy and modern energy technology are transforming everyday life in private households. With heat pumps, solar panels, battery storage systems, electric vehicles and smart metering, households are becoming active energy hubs: They generate, store and manage their own electricity.

Heat pumps

Heat pumps use renewable energy instead of fossil fuels, thereby reducing heating costs and making homes independent of gas or oil. When combined with a photovoltaic system, the electricity required can be generated directly from their own roof, saving both money and carbon emissions.

Home storage

A home storage unit allows solar power to be used in the evenings as well, while electric vehicles can be charged using low-cost solar power and may even serve as mobile storage units in the future.

Smart metering

Smart metering provides transparency regarding energy consumption, and automatically controls appliances when home-generated or cheaper electricity is available.

Households as drivers of the energy transition

They are thus moving from being consumers to becoming active drivers of the energy transition – with more independence, lower costs and a smaller carbon footprint.

Safe power distribution with SIBA fuse-links

The protection of this connected energy infrastructure is ensured by high-quality protective components such as SIBA electrical fuse-links, which ensure the reliable operation of home, storage and charging systems.

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The energy transition is driving a significant expansion of photovoltaics worldwide. Solar power systems are becoming increasingly larger and more efficient, both in residential areas and in industrial and commercial zones. They play a key role in the energy transition and make a significant contribution to the decentralized electricity supply.

However, with the rapid growth of PV technology, designers, operators and electrical contractors are facing new challenges. 


The focus is on issues such as:

  •  Which type is best suited for which situation – string inverters or central inverters?
  •  Are string fuse-links still actually needed?
  •  2000V DC – just a rumor or already the future?
  •  Which utilization categories and standards must be applied, and when?
 

Wind energy is one of the cornerstones of renewable electricity generation in Europe. It plays a key role in replacing fossil fuels both on land and at sea. For years, many countries have been making a specific effort to expand their wind power capacity to make their energy systems more climate-friendly and less reliant on external sources. Without wind energy, the goal of a climate-neutral electricity supply by 2050 would not be realistically achievable, as it is a key driver of decarbonization. 

For wind farms to be able to supply electricity reliably, grid protection technology plays just as important a role as the generation process itself. Each individual wind turbine is equipped with a transformer which, for example, steps up the generator voltage to the medium-voltage level.

Reliable protection for stable wind power generation

High-voltage high-performance fuse-links are essential for ensuring operational safety. They protect transformers and cable systems from short circuits. If faults occur in individual turbines, their impact is limited to that specific area, allowing the rest of the wind farm to continue generating electricity. In this way, high-voltage fuse-links not only ensure the availability and stability of wind power generation, but also play a crucial role in enabling wind energy to be integrated into the grid in an economical and reliable way.

Flexible – but not consistent

The energy transition depends on the massive expansion of renewable energy sources such as solar and wind power. However, their greatest strength, i.e. independence from fossil fuels, also presents a key challenge:

They do not generate electricity at a constant rate, but depending on weather and the time of day. 

While the sun feeds large amounts of energy into the grid at midday, a shortage can suddenly occur in the evening when consumption rises and the sun is no longer shining. Without reliable energy storage, this is precisely where massive problems may occur.

  •  Unstable networks
  •  Overloads caused by feed-in peaks 
  •  Supply shortages during periods of low generation 
The consequences are serious

Industrial processes could grind to a halt, machinery could break down, and consumers could face power cuts and fluctuations in supply quality in their daily lives. Even a single imbalance between generation and consumption can cause widespread grid disruptions, or even blackouts.
 

Balancing generation and consumption

Modern Battery Energy Storage Systems (BESS) balance fluctuations between generation and consumption, store excess energy and make it available again when needed. In this way, they stabilize grids, increase supply reliability and make renewable energy suitable for everyday use in the first place.

However, as system size increases, so do the requirements for safety and protection. In BESS, high currents interact with sensitive electronics. Short-circuits or overloads can cause significant damage.

Fuse-Links play a central protective role here. In addition to reliably shutting down the system in the event of a fault, they limit the short-circuit current, thereby reducing mechanical and thermal stresses in the system. This enables a more cost-effective design of the BOS components and lowers total system costs – especially for large BESS systems – without compromising safety.
 

Find out more about battery energy storage systems

The energy transition towards climate neutrality by 2050 presents a range of technical, economic and social challenges across Europe, and places the grids in a dual role: They need to be significantly expanded to handle the increased volume while being intelligently modernized to cope with volatility and decentralization. As well as investment in transmission grids, distribution grids must not be allowed to become bottlenecks. The rise of e-mobility and heat pumps is placing a significant strain on local distribution networks. They need to be consolidated, automated and digitized (smart grids, controllable local distribution transformers and digital control systems).

Without high- and low-voltage fuse-links capable of withstanding high loads, it would be impossible to achieve a safe, cost-effective and stable grid expansion. They are the “invisible protective layer” of the energy transition – and are decisive in ensuring that investments in grids and renewables are not jeopardized by avoidable outages.

  •  High-voltage, high-rupturing capacity fuse-links provide essential protection for medium-voltage and distribution transformers. In the event of a short circuit or overload, they prevent total failure, which would cause massive delays to the expansion of the grid.
  •  On the low-voltage side, the connection of many decentralized systems such as heat pumps, charging points and solar panels places more strain on local grids. Selectively graded low-voltage high-performance fuse-links ensure that, upon overload or short circuit, only the affected circuit is cut off rather than entire road sections.

As the share of renewables grows, so does volatility, making a reliable, multi-layered protection strategy all the more important – fuses form the basis for resilience and security of supply.

Fuse-links

Comprehensive protection with SIBA fuse-links.

Quality and reliability

We ensure that every fuse-link meets the highest standards.

Wide selection

Fuses for a wide range of applications.

Certifications

Compliance with all relevant national and international standards.

Sustainability

Minimizing the use of environmental resources.

Recycling initiative

SIBA is a founding member of the German initiative for the recycling of fuse-links.

Fuses

Load switch-fuse-link combination

A commonly used switching device for protecting the power transformer is the load switch-fuse-link combination (SSK). To complement this, specific versions of SIBA-DIN high-voltage fuse-links have been developed, which have been optimized to work in conjunction with switchgear in terms of short switch opening times and low inrush currents: SIBA SSK fuse-links.

3001243

3001243  Fuse-Link

Size
 
Dimensions
e=292
Rated current
63A - 100A
Rated voltage
6/12 kV
Characteristic
Back-Up
Rated breaking capacity
63 kA
3010243

3010243  Fuse-Link

Size
 
Dimensions
e=442
Rated current
63A - 100A
Rated voltage
6/12 kV
Characteristic
Back-Up
Rated breaking capacity
63 kA
3001443

3001443  Fuse-Link

Size
 
Dimensions
e=442
Rated current
63A - 80A
Rated voltage
10/24 kV
Characteristic
Back-Up
Rated breaking capacity
63 kA
3002243

3002243  Fuse-Link

Size
 
Dimensions
e=442
Rated current
80A - 112A
Rated voltage
10/24 kV
Characteristic
Back-Up
Rated breaking capacity
63 kA
3002443

3002443  Fuse-Link

Size
 
Dimensions
e=537
Rated current
50A - 71A
Rated voltage
20/36 kV
Characteristic
Back-Up
Rated breaking capacity
40 kA
Fuse-Link

3034243  Fuse-Link

Size
 
Dimensions
e=537
Rated current
63A - 90A
Rated voltage
40.5 kV
Characteristic
Back-Up
Rated breaking capacity
40kA

For wind farms to be able to supply electricity reliably, grid protection technology plays just as important a role as the generation process itself. Each individual wind turbine is equipped with a transformer that steps up the generator voltage to e.g. the medium-voltage level. Several turbines are connected via collection networks to central park transformers, which step up the voltage to high-voltage, thereby enabling power to be fed into the national grid.

The combination of high-voltage load switches and high-voltage fuse-links has proven its worth over many years as a means of short circuit protection and for isolating power transformers, and is widely used: the load switch-fuse-link combination (SSK). VDE 0671 Part 105 defines this combination in practical terms as a ‘full-range switching device’ which must be capable of interrupting overload currents and short circuit currents up to the rated breaking capacity of the fuse-links.

To complement this, specific versions of SIBA-DIN high-voltage fuse-links  have been developed, which have been optimized to work in conjunction with switchgear in terms of short switch opening times and low inrush currents: SIBA SSK fuse-links.

Features of SIBA SSK fuse-links

SIBA SSK fuse-links in load switch-fuse combinations can replace more expensive power switches, even for transformers with a capacity of up to 3150kVA. The specially developed electrical properties of the SSK combinations meet the necessary requirements. 

SIBA SSK transformer protection can be fully tailored to meet specific requirements: 

  • Detection of excessive heating via the built-in temperature-limiting pin
  • Transfer of an optimal transient current matched to the load switch 
  • Consideration of the transformer’s inrush currents and selectivity with respect to higher- and lower-level protective devices. The coordination of the switching operation between the high-voltage fuse-link and the load break switch is governed by IEC 62271-105.

These fuse-links are also equipped with an innovative fusible conductor technology: Improved Cyclic Stability (ICS). The fusible conductors are given a specifically defined structure. This makes them more resistant to thermal and mechanical damage, which, due to the typical cyclic loads, occurs in e.g. wind turbines.

SIBA SSK fuse-links have attracted considerable attention from many switchgear manufacturers and have been included in their recommendation lists.

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Fuses

Load fluctuations jeopardize system availability

The shift from centralized energy supply to the decentralized energy network of the future presents new challenges for electricity grids. The rapidly increasing number of local feed-in and off-take points with the use of renewable energy, from hydro, wind and solar power plants as well as charging stations and high-capacity battery storage systems, is for example leading to high fluctuations in the load on the electricity grid. In the case of certain electrical components, such as high-voltage fuse-links, these load cycles can lead to premature material fatigue, resulting in shorter maintenance intervals and even system failures.

Our solution: SIBA high-voltage fuse-links with innovative ICS® technology

We increase system availability – with fuse-links that can easily withstand this load. 

ICS®-technology for enhanced system protection. To provide effective protection against stress, SIBA has developed high-voltage fuse-links featuring innovative ICS® (Increased Cyclic Stability) technology. They are fitted with an innovative fusible element that significantly improves load-switching stability compared to conventional fuse-links. Thanks to its special structure, the ICS®-fusible element automatically compensates for even highly fluctuating thermal loads, thereby ensuring maximum operational reliability and durability even under demanding cyclic load conditions. 

3001213

3001213  Fuse-Link

Size
 
Dimensions
e=292
Rated current
31.5A - 100A
Rated voltage
6/12 kV
Characteristic
Back-Up
Rated breaking capacity
63 kA
3023213

3023213  Fuse-Link

Size
 
Dimensions
e=442
Rated current
50A - 80A
Rated voltage
10/17.5 kV
Characteristic
Back-Up
Rated breaking capacity
63 kA
3001413

3001413  Fuse-Link

Size
 
Dimensions
e=442
Rated current
50A - 80A
Rated voltage
10/24 kV
Characteristic
Back-Up
Rated breaking capacity
63 kA
3002213

3002213  Fuse-Link

Size
 
Dimensions
e=442
Rated current
85A - 105A
Rated voltage
10/24 kV
Characteristic
Back-Up
Rated breaking capacity
63 kA
3028713

3028713  Fuse-Link

Size
 
Dimensions
e=442
Rated current
71A - 100A
Rated voltage
27 kV
Characteristic
Back-Up
Rated breaking capacity
63 kA
3002413

3002413  Fuse-Link

Size
 
Dimensions
e=537
Rated current
40A - 71A
Rated voltage
20/36 kV
Characteristic
Back-Up
Rated breaking capacity
40 kA
3033913

3033913  Fuse-Link

Size
 
Dimensions
e=537
Rated current
40A - 63A
Rated voltage
38.5 kV
Characteristic
Back-Up
Rated breaking capacity
40 kA

Contact

Are you planning projects for future energy supply?

We support you with custom solutions tailored precisely to your specific challenge – quickly, professionally and in full compliance with standards, thanks to the expertise of our experienced development department.

As well as expert advice from our developers, our technical support team comprising experienced application engineers is also on hand to help. They will be happy to help you select the best solution from our existing range, efficiently integrating it into your project.

Your SIBA experts for renewable energy

Dipl. Ing. (FH) Dieter Franke

Technical Support

Johannes Rottmann

Technical Support

Freddi Plikun

Product Manager LV/MV Fuses

Contact

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Do you have any questions, suggestions or a specific enquiry? Simply get in touch using the form – we’ll get back to you as soon as possible.

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Further applications & solutions